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Article or Material must comply with the requirements stipulated by RoHS in its current version. Article or Material must comply with the requirements stipulated by RoHS in its current version. These improvements are incorporated as soon as they are developed and thoroughly tested. The Branson 2000X Series system is process equipment for the joining of plastic parts using ultrasonic energy. It is the newest generation of product using this sophisticated technology for a variety of customer applications. Article or Material must comply with the requirements stipulated by RoHS in its current version. It does not alert the user to potential injury, but only to a situation that might eventually require additional work or modification if you ignore it initially. TERMS AND CONDITIONS OF SALE Branson Ultrasonics Corporation is herein referred to as the “Seller” and the customer or person or entity purchasing products (“Products”) from Seller is referred to as the “Buyer.” Buyer’s acceptance of the Products will manifest Buyer’s assent to these Terms and Conditions. The cus- tomer is responsible for all travel-related charges. We appreciate your business and are interested in helping you suc- cessfully use our products. To contact Branson for help, use the following telephone numbers, or contact the field office nearest you. If you are returning equipment to Branson for repair, you must first call the Repair department to obtain a Returned Goods Authorization (RGA) number. (If you request it, the repair depart- ment will fax a Returned Goods Authorization form to fill out and return with your equipment.) Article or Material must comply with the requirements stipulated by RoHS in its current version. Article or Material must comply with the requirements stipulated by RoHS in its current version. Operation of the 2000X aed is controlled by inputs to the 2000X distance Power Supply. The pneumatics covered in this manual refer to the remote box package sold by Branson. http://advcontato.com/zeturin/www/admin/mod_galeria_eventos/arquivos/briel-lido-espresso-machine-manual.xml
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Some customers may require custom controls. At a specified time, energy, peak power, distance, or by external signal you can change the amplitude during the weld to control the flow of plastic. This feature helps ensure part consistency, higher strength parts and control of flash. Initally all 20 Presets are set to factory default. They are accessed via an RS232 link to the system controller. Amplitude is a function of horn shape, which is largely determined by the size and form of the parts to be assembled. Beep: An audible signal produced by the Branson control board. Used to alert the operator to an unexpected condition. Cold Start: A condition that restores a setup to its default values. Converter: The device that converts electrical energy into mechanical vibrations at a high fre- quency (an ultrasonic rate). Accessible by using a power supply front-panel button. Max Energy: Maximum Energy. Required: State used with limits indicating that a reset will be required when the limit is exceeded. Weld Count: Count of acceptable weld cycles. Weld Energy: The energy specified to be applied to the part during the weld cycle. Article or Material must comply with the requirements stipulated by RoHS in its current version. It is recommended, however, that you follow the procedure below upon receiving your Actuator. Inspect the Actuator when it is delivered: Step:. If you are returning equipment for repair refer to. Article or Material must comply with the requirements stipulated by RoHS in its current version. Do not use the linear encoder assembly as a hand-hold, allow no impact on it, and do not place any weight on it.The packaging is designed to be removed from the assemblies from an upright orientation only. Figure 4.2 Unpacking the Stand (Actuator on a Base);. Open the top of the box. Stands (on hubs) are often used in automated systems and may be manually or automatically loaded and unloaded. http://christopherdallo.com/file/briel-multi-pro-espresso-machine-manual.xml
Actuators alone can be mounted in any orientation, Contact Branson if mounting upside down. WARNING The stand may tip over if moved around the axis of its column, if not properly secured. Article or Material must comply with the requirements stipulated by RoHS in its current version. Depending on your application, the actuator requires between 35 to 100 psi. Keep clear of moving parts and do not loosen clamps unless directed to do so. CAUTION If a stand is not mounted in a vertical position, the air filter (on the column support) must be removed, reoriented, and replumbed. You must choose a mounting location for the hub that will support the column and actuator, and provide the hardware to mount it.A quick-discon- nect fitting is suggested. Use a lockout device on the air line if required.Performance and results can suffer if the RF cable is crushed, pinched, damaged or modified. Contact your Branson Repre- sentative if you have special cable requirements.A 37-pin Actuator Interface Cable is used for Power and Control Signaling between the Power Supply and a Branson Actuator. The cable connects to the rear of the Power Supply and the rear of the Actuator. EMER STOP is an emergency stop switch, normally closed. NOTICE Refer to the Branson Automation Guide (EDP 100-214-273) for additional information about selection and use of Input and Output features. 4.5.9 Serial (RS-232) Port Connector An RS-232c serial port (DB-9 format) is provided for the Host Computer option. The data may have been transferred to the printer and can’t be halted. DIP switches change the Seek and Start functions and can affect the Amplitude Control functions. Refer to your Power Supply Instruction manual, or 2000X Series Installation Guide for detailed information. The kit includes two rack mounting handles and two corner pieces, which support the handles and provide the rack mount interface. CAUTION The Rack Mount handle kit does NOT support the power supply in the rack. https://www.thebiketube.com/acros-02-pontiac-bonneville-owner-s-manual
The brackets in the Kit are designed for standard 19-inch rack mounting options. From the front corners of the Power Supply, remove the Front Corner bezels by removing the two Phillips screws. Remove any foreign material from the threaded holes. Install the threaded stud into the top of the booster. Torque to 450 in-lbs, 50.84Nm. Remove any foreign material from the threaded holes.Article or Material must comply with the requirements. Align the horn by rotating it, if necessary. Torque the carriage door to20 in.-lbs to secure the stack. Figure 4.24 Installing a 20kHz Stack in a Branson Actuator Hex Screw. Article or Material must comply with the requirements. Align the horn by rotating it, if necessary. Torque the carriage door to 20 in.-lbs to secure the stack. NOTICE Note: Branson recommends using the CA-30 converter instead of the CJ-30 converter with the sleeve assembly. 4-40 100-214-276 Rev. Mounting holes are also provided for the optional Bran- son leveling plate kit. Ensure there are no leaks in the air supply connections. Turn on the power supply. If you need parts or technical assis- tance with your 2000X-series system, call your local Branson representative or contact Branson customer service by calling the appropriate department as indicated in Table 1.2 Branson. Article or Material must comply with the requirements stipulated by RoHS in its current version. With the actuator support, you can adjust the height of actuator housing above the fixture position. To prevent equipment damage, adjust the stop so that the horn will not contact the fixture when no workpiece is in place. There is an indicator on the right side showing the position of the stop block. Article or Material must comply with the requirements stipulated by RoHS in its current version. The S-Beam Load Cell assembly ensures that pressure is applied to the part prior to the application of ultrasonic energy. http://chaletvictorhugo.com/images/brandt-wine-cooler-manual.pdf
WARNING When using larger horns, avoid situations where fingers could be pinched between the horn and the fixture. Contact Branson for information on an optional guard. 6.2 Initial Actuator Settings The Actuator is controlled by the Power Supply, however there are several functions that are part of the Actuator. In the event something is incorrectly connected, a low air pressure setting will reduce any sudden movement. The actuator can also be adjusted up or down on the column. The distance between the fixture and horn should allow easy and ready access and removal of your parts. If not using the Branson Base, verify that the Emergency Stop signal source is not in the Emergency Stop mode. With a part in place, depress and hold both start switches simultaneously, or activate the start mechanism. Force develops between the horn and the part, activating the S-Beam Load Cell. Ultrasonic vibrations are activated. The power bar graph on the power supply indicates loading (usually in the 25 to 100 range). For 15kHz, 20kHz and 30kHz products, a Branson Mylar washer should be installed between the horn and the booster, and booster and converter. Replace the washer if torn or perforated. All Branson systems require clean, dry, (normal) factory compressed air. When oil or moisture is present in the compressed air, the lifetime of the pneumatic components will be reduced. These improvements are incorporated as soon as they are developed and thoroughly tested. The Branson 2000X-Series system is process equipment for the joining of plastic parts using ultrasonic energy. It is the newest generation of product using this sophisticated technology for a variety of customer applications. This Instruction Manual is part of the documentation set for this system, and should be kept with the equipment. It does not alert the user to potential injury, but only to a situation that might eventually require additional work or modification if you ignore it initially. https://atlasautoglass.com/wp-content/plugins/formcraft/file-upload/server/content/files/16283d37d76cc6---bt2700hgv-user-manual.pdf
Therefore, use only non-grounded, battery-powered multimeters when testing these modules.The items listed in this section specifically address issues involving the delivery, shipment, and warranty period provided. The cus- tomer is responsible for all travel-related charges. We appreciate your business and are interested in helping you suc- cessfully use our products. To contact Branson for help, use the following telephone numbers, or contact the field office nearest you. Having remote pneumatic controls allows easier user access to the Actuator settings, often important in automated systems. The pneumatics covered in this manual refer to the remote box package sold by Branson. Some customers may require custom controls. At a specified time, energy, peak power, distance, or by external signal you can change the amplitude during the weld to control the flow of plastic. This feature helps ensure part consistency, higher strength parts and control of flash. The 2000X rp is a separate component of a 2000X ao. System controls and Actuator power are provided by the 2000X-series Power Supply. Boosters are usually mounted at a nodal (minimum vibration) point of axial motion. This minimizes the loss of energy and prevents vibration from being transmitted into the actuator. Beep: An audible signal produced by the Branson control board. Used to alert the operator to an unexpected condition. Calibrate Actuator: The menus that guide you through the actuator calibration to calibrate dis- tance and force that must compensate for horn mass and return spring force. Calibrate Standards: The menu title for accessing the calibration and verification of pressure, force, power, and energy. Immediately terminates the weld process, includ- ing the hold step, when a ground detect has occurred. Gnd Det. Ultrasonics are run at a low level (5) amplitude during this step, and the frequency is stored to memory. www.dayiprofil.com/upload/files/6bx-via-zx81-manual.pdf
It is recommended, however, that you follow the procedure below upon receiving your Actuator. Inspect the Actuator when it is delivered: Step:. If you are returning equipment for repair refer to. Depending on which one of the following options applies to you, unpack the Branson actuator assembly: 4.2.2 Stand (actuator on a base) CAUTION Heed the “This End Up”. Open the top of the box. Remove the insert from the top of the protective box, which may contain the booster, converter, and the toolkit. Check your invoice for cable types and cable lengths. The stand (on a base) is often manually oper- ated, using its base-mounted start switches, and so is installed at a safe and comfortable workbench height (approximately 30-36 inches) with the operator sitting or standing in front of the system. Consult with a Branson representative if you have any questions. You must provide an air filter assembly to the remote box which will support at least 100 psig and remove particulate matter of 5 microns or larger. Keep clear of moving parts and do not loosen clamps unless directed to do so. CAUTION If a stand is not mounted in a vertical position, the air filter (on the column support) must be removed, reoriented, and replumbed. Carefully lay the assembly on its right side (NOT on the side with the linear encoder). Use of a guide pin is suggested. It is not provided with the actuator. If you require a guide pin, use a solid metal dowel pin, 12mm diameter, which must not extend into the actuator more than 0.40 inch (10mm) from your support. Performance and results can suffer if the RF cable is crushed, pinched, damaged or modified. Contact your Branson Repre- sentative if you have special cable requirements.A 37-pin cable is used for Power and Control Signalling between the Power Supply and a Branson Actuator. The cable connects to the rear of the Power Supply and the rear of the Actuator. The printer interface is for a dot-matrix printer, using a 9-pin printing head. {-Variable.fc_1_url-
NOTE Refer to the Branson Automation Guide (EDP 100-214-273) for additional infor- mation about selection and use of Input and Output features listed in the following Table. Step Procedure Order and obtain the Rack Mount kit for your Power Supply. The brackets in the Kit are designed for standard 19-inch rack mounting options. If necessary, secure the larg- est portion of a square or rectangular horn in a soft jawed (brass or aluminum) vise. NEVER attempt to assemble or remove a horn by holding the converter housing or the booster clamp ring in a vise. Remove any foreign material from the threaded holes.Torque the carriage door to 20 in.-lbs to secure the stack. Figure 4.19 Installing a 20kHz Stack in a Branson Actuator Hex Screw. Loosen the four carriage door screws. Figure 4.20 Installing a 40kHz Stack in a Branson Actuator Adapter Sleeve Carriage Door. Mounting holes are also provided for the optional Bran- son leveling plate kit. Ensure there are no leaks in the air supply connections. Turn on the power supply. If you need parts or technical assis- tance with your 2000X-series system, call your local Branson representative or contact Branson customer service by calling the appropriate department as indicated in Table 1.2 Branson. With the actuator support, you can adjust the height of actuator housing above the fixture position. Damage to the mechanical stop can result. NOTE Turning clockwise will increase the stroke length; turning counter-clockwise will shorten the stroke length. Adjustment is approximately 0.04-inch (1 mm) per rotation. Pneumatic System The pneumatic system is contained within the actuator and the remote pneumatics box. WARNING When using larger horns, avoid situations where fingers could be pinched between the horn and the fixture. Contact Branson for information on an optional guard. 6.2 Initial Actuator Settings The Actuator is controlled by the Power Supply, however there are several functions that are part of the Actuator. http://www.hptindia.com/wp-content/plugins/formcraft/file-upload/server/content/files/16283d3923620c---bt2700hgv-manual-download.pdf
In the event something is incorrectly connected, a low air pressure setting will reduce any sudden movement. The actuator can also be adjusted up or down on the column. The distance between the fixture and horn should allow easy and ready access and removal of your parts. If not using the Branson Base, verify that the Emergency Stop signal source is not in the Emergency Stop mode. 100-214-281 Rev. 07. The horn advances and contacts the part. Force develops between the horn and the part, activating the load cell. Ultrasonic vibrations are activated. For 20kHz and 30kHz products, a Branson Mylar washer should be installed between the horn and the booster, and booster and converter. Replace the washer if torn or per- forated. All Branson systems require clean, dry, (normal) factory compressed air. When oil or moisture is present in the compressed air, the lifetime of the pneumatic components will be reduced. Change to lower ratio booster to reduce amplitude. Digitally reduce the amplitude . Use Amplitude Profiling. Reduce down speed. Change to lower gain horn if lowest booster is already in use. Absolute distance too high. Recalibrate absolute distance and adjust. Insufficient energy into the part. Insufficient weld time. Insufficient amplitude. Use higher ratio booster to increase amplitude, if horn allows. Change to higher gain horn if highest booster is already in use. Energy loss into fixture. If fixture is urethane, change fixture to rigid material such as aluminum, stainless steel. Evaluate part fit in fixture. Presence of mold release. Eliminate use or clean parts after molding. Increase absolute distance. Moisture absorption by hygroscopic material. Warped part(s). Check part dimensions and flatness Check molding conditions. Use higher trigger pressure. Non-uniform horn face amplitude. Have horn tested (and modified if needed) to establish uniformity. Lack of parallelism between horn, fixture and part. Insufficient support in the fixture. www.dataloggerthai.com/ckfinder/userfiles/files/6btv-manual.pdf
Shim fixture where necessary, or level adjustable plate. Check part fit with horn using carbon paper. Improve support in critical areas. Change to a rigid fixture. If large sections of urethane are deflecting, add rigid backup Non-uniform weld around the joint Correct mold to ensure uniform energy director height. Check molding conditions. Wall flexure. Add internal ribs to part. Increase wall thickness. Modify fixture to prevent outward flexure. Knock-out pin location in joint area. Move knock-out pin location from joint area. Make sure knock-out pin marks are flush with surface. Improper alignment. Check for part shifting during welding. Check alignment features in mating parts. Non-uniform horn. Raise compressor output pressure. Add surge tank with a check valve. Check air supply line capacity vs.Filler content too high. Reduce percentage of filler. Check molding conditions. Change type of filler, i.e., short- to long-glass fibers. Check molding conditions. Check mold design. Incorrect joint design. Redesign joint, check with Branson applications engineering. Improve part dimensions. Improve part tolerances. Check molding conditions and improve. Incompatible materials or resin grades or lots. Check Branson Technical. Reduce weld time. Cool horn with ambient or refrigerated air. Check coupling between horn and booster. Visually check for cracked horn. If horn is titanium, change to chrome-plated aluminum. Check part dimensions. Check fit of horn to part in fixture. Use polyethylene film between horn and part. Relieve horn. Use recessed lettering where possible. Aluminum oxide (from horn). Use polyethylene film between horn and part. Overwelding: control mode (time, energy, collapse or absolute distance, peak power, force) too high. Tighten part tolerances. Check molding conditions. Too much energy into the part. Reduce amplitude by changing to a lower gain booster, or utilize Amplitude Profiling. Adjust Dynamic Trigger pressure. Investigate the use of alternate frequencies. Adjust Dynamic Triggering pressure. Reduce amplitude. Utilize Amplitude Profiling. Gate location. Check gate placement. Check molding conditions. Change shape of gate. Add stiffening ribs to the part. Increase thickness of material on the underside of the gate area. Thin wall section. Internal parts welding Branson Ultrasonics Corporation Address Weoiosid wkeoijsdon 41 Eagle Road, Danbury, CT 06813-1961 Address Weoiosid wkeoijsdon (203). Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. Thank you! Also for: 2000x aed. Branson 2000X aed Pdf User Manuals. View online or download Branson 2000X aed Instruction Manual. 30 Mar 2015 Branson 2000X Series ultrasonic assembly systems offer. Instruction Manual. Manual Change Information. Ultrasonic Welder. Vintage 2013 Never been used at a used price. Manuals included. Please contact us for more information. DBA SD Exchange Well maintaned and gently used. Includes Stainless Steel Wie Basket Tray. User Manual includedNordson Asymtek Your answer is here. Ultra Fine Pitch Ball Grid Array. BGA, Flip Chip, TAB, COB. Whether you choose our most fully featured 2000X d, the advanced functionality of the 2000X ea, or the basic features of our 2000X t, you are assured of robust reliable performance and precision control. In addition, the 2000X system’s power supply offers multiple weld mode control levels (time, energy, peak power, distance, and ground detect), four output ultrasonic frequencies (20, 30 or 40 kHz), and the flexibility to combine with one of several actuator options to create an ultrasonic assembly system that reflects the precise level of performance, control, and value your application needs. The Branson 2000X Series can be adapted to automation systems or as a stand-alone complete system in an assembly cell. Features: When utilizing smaller horns, you can minimize the starting ramp reducing cycle times. Five selectable Auto Seek choices are available. This feature eliminates the traditional “ring down” of the stack creating a more consistent energy input into the parts. Small horns can actually be stopped faster, increasing throughput in high-speed automation. Get Latest Price from the seller We are committed to providing solutions that meet the needs of our customers, providing the latest in technology, both in products and processes. Headquartered in Danbury, Connecticut, we are known worldwide for developing advanced technologies, building the highest quality equipment, and providing unsurpassed technical support no matter where in the world you are located. Our global presence ensures local support for you whenever and wherever you need it. 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Page Count: 12 Branson 2000X Series ultra sonic assembly systems off er you a rang e of system models with varying process c ontrol leve ls and functionalities to mat ch your applica tion needs. Whether y ou choose our most fully fe atured 2000X d, the advanced functionalit y of the 2000X ea, or the ba sic fe atures of our 2000X t, you are a ssured of robust re liable per formance and precision control.
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